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Suzlon S.33 - 350 kW Wind Turbine is a
stall-regulated turbine with a three-bladed high efficiency rotor. The
rotor is coupled to the generator through flange. This unique
integrated power-train design incorporates torsionally flexible
coupling to avoid problems of misalignment and vibration. |
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ROTOR
Suzlon S.33 - 350 kW has 15.4 m long FRP blades
aerodynamically optimized to take varying wind velocities while
delivering the maximum power. Their fail-safe tip brakes operate
hydraulically and can bring a Wind Turbine to a soft stop within a few
seconds without putting any undue stress on the machine. The total
swept area covered by the rotor is 876.13 sq. m.
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GEARBOX
Keeping the conversion & transmission efficiency
to the maximum is probably the most important task, which was taken on
with German perfection. Our association with some of the most renowned
German manufacturers resulted in a highly efficient gearbox. The
gearbox with its integrated design ensures precise assembly with a high
level of efficiency, which requires an extremely low level of maintenance. This
leads to an extensively trouble-free operational life, devoid of any
alignment problems. It has the most advanced splash-type lubricating
system.
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GENERATOR
The heart of the system had to be designed
with extreme ambient temperatures and humid conditions in consideration. From
maintenance and reliability point of view, use of a totally closed generator to keep the moisture and dust out was paramount to Suzlon. The
generator used in Suzlon S.33 - 350 kW is an asynchronous type with two
speeds of operation. The generator has pole changing at 100 kW level of
operation to go into the next range of generation capacity. The rated
rotational speed is 756 RPM with 8 poles to generate up to 100 kW in low
wind conditions and 1006 RPM with 6 poles from 100kW to 350 kW in the
high wind conditions. IP 55 enclosure prevents any ingestion of air and
moisture into the generator thus ensuring a long life of the generator.
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CONTROL SYSTEM
The Control unit is microprocessor-based with an 8
x 40 digital display indicating all operating and error conditions. It
also has a built-in graphical display showing average wind speeds and
power output with daily, monthly and annual outputs amongst other
parameters. The control unit keeps the Wind Turbine fully automated in
the optimal operation state. Its digital interface unit helps it to be
interfaced with other digital devices to be monitored and controlled
remotely. The control unit can also transfer information about the Wind Turbine to remote places via modem. Its robust design gives a highly
reliable operation even in the most severe conditions encountered.
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YAW SYSTEM
To get the maximum from the available wind
resources means that the Wind Turbine is in line with the wind
direction. This important task is handled by the yaw system equipped
with two motors with reduction gearbox. The system employs a hydraulic
braking system to keep the Wind Turbine fixed in the direction facing
the wind. The system ensures exact alignment of the rotor to the wind
direction. This is achieved through an intelligent network of sensors
for wind direction and wind speed, talking to the control unit in real
time resulting in higher efficiency and reduced loads caused by
oblique incident flows.
The Yaw System is incorporated
with twist
sensors, which direct the control unit to untwist the cables
if they are twisted beyond the set levels. This ensures the
safety of cables even under frequent wind direction
changes in the same direction.
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SAFETY SYSTEM
Safety System consists of four levels of
independent systems:
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Electronic sensing of faults by the computer
for immediate action. |
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Independent
electrical circuitry to act when over-speed is detected. |
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Hydraulic sensing and active device to prevent
over-speeding. |
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Mechanical
flexible couplings with shearing studs. |
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SOFT BRAKING
It consists of a specially designed unique mechanism for protecting
the Wind Turbine against heavy loads due to sudden loss in grid power.
The aerodynamic brakes are applied first and the rotor disc brakes are
applied subsequently, which protect Wind Turbine components against
wear & tear and fatigue.
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LIGHTNING PROTECTION
Lightning arrestors are provided along with earthing cables
connected to earthing pits. This has been done at various levels of the
Wind Turbine, thereby protecting the entire Wind Turbine against
lightning.
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